Job Description:
Product Design & Development
Study the Product Drawing for manufacturing Feasibility of the
New Products as per the customer RFQs.
Work on design, materials compositions & specifications, and
identify prospective vendors for supplies
Prepare zero-based costing based on material, development, and
manufacturing costs
Design validation and testing of products as per the defined
standard given by the customer
Work on prototyping of new products and ensure successful
production as per the defined process and outcome
Ensure timely sample submission as per customer requirements for
different phases
Responsible for developing and providing technical support
information for products, design instructions and manuals
Lead different design improvement, cost optimization and process
improvement projects, and make ensure all projects are completed
in given timeline with desired output
Process Designing
Design shop floor layout and different stages of production line to
ensure flawless production of quality products
Work on designing of tools & fixtures as per the available machines
or new machines installation
Work on new design and do FMEA to ensure all risks analysis have
done properly
Study machines diagram to understand different functions of
machine and define process for different stages
Design and define process based on Lean Manufacturing, Six Sigma
and MOST Concept
Manufacturing Engineering
Drive different cost optimization, manpower utilization,
productivity improvement, line optimization, reduce per unit
production cost, lean manufacturing, TPM, Production cycle time
study and improvement, Kaizen, Six sigma, Environment, Health &
Safety projects
Ensure all manufacturing processes, layout design, productivity
norms and parameters (SOPs & SLAs) are laid down and
documented properly and also ensure processes, SOPs and SLAs
are followed by people rigorously
Installation of new machinery to improve the efficacy of the
process and work on line realignment, reduce cycle time and other
improvement plans to optimize resources
Work continuously on the automation of different processes to
reduce human interventions
Tool Designing & Development
Responsible for all aspects of in-house/ Outsource tool
development, design, and testing activities to ensure the business
objectives are met
Prepare tools design roadmap and ensure it is executed
successfully
Responsible for the development and design of tools, fixtures,
gauges, and other special devices for production
Finalize the New Tool Designs along with the dimensions based on
customer requirements
Lead and co-ordinate resources within the Tool room to ensure all
tooling is produced efficiently, on time and in line with quality
standards, ensuring that Health, Safety and Environmental
requirements are adhered to
Ensure in-time inspection, testing, and calibration of the
components, gauges, and testing equipment to meet customer
requirements
People Management
Cascade company's core values and purposes down to line
Ensure manpower availability in the Engineering department
Control on absenteeism and attrition
Multi-skilling of workforce for better manpower utilization
Required Skills
Exp : 25+ years of progressive experience in Engineering leadership roles
Education : B.E./B.Tech or M.E./M.Tech in Mechanical / Automotive / Industrial Engineering or equivalent